Peristaltic pump has the characteristics of high precision and high cleanliness, so it is widely used in the biopharmaceutical industry. How does the peristaltic pump work? Let’s explore through the customer case of Lead Fluid.
Biological company A, a customer of Lead Fluid, is mainly engaged in the R&D, manufacturing, integration and service of in vitro diagnostic reagents and instruments, and its products cover the detection fields of immunity, microorganism, biochemistry, molecule, blood coagulation, etc.
Terbinafine hydrochloride produced by the customer is an allylamine antifungal agent, which is widely used in the treatment of various dermatomycosis. Terbinafine hydrochloride, which is used as a drug, is a diluent with low concentration and has a certain viscosity.
Diluent, as the name suggests, is a solution obtained by adding water (or other solvents) to a pure solution to reduce its concentration. The diluent needs to go through the processing step of quantitative filling during production and processing, which is a critical step for finished drugs. Its accuracy is related to the safety of drugs, and its efficiency is related to the productivity of the entire production line.
When the customer requests to fill the diluent, 4-5 bottles/minute can be achieved for each channel, 250 ml/bottle, and the accuracy is within 3%.
1.Quantitative distribution mode realizes quantitative and accurate filling
The precise control of drug dosage has a direct impact on drug action.Lead Fluid WT600F distribution intelligent peristaltic pump can achieve accurate measurement and quantitative feeding through the liquid quantitative distribution mode, ensuring that each bottle of finished products can reach the preset weight. In addition, there are time allocation, replication allocation, traffic and other modes to flexibly meet customers’ various work needs. With DMD25-T pump head, the repeatability error can be within 1%.
2.Simple operation, stable performance and efficient operation
Production efficiency is an important indicator to measure the benefits of enterprises. Effectively improving production efficiency is the key to reduce production costs, increase market share and enhance competitiveness of enterprises. Lead Fluid WT600F distributed intelligent peristaltic pump adopts LF Touch OS software system, color LCD display and touch screen operation, which is intuitive and convenient. Automatic operation can be easily completed by setting the time and flow, helping customers to increase each channel from 3 bottles/minute to 8 bottles/minute. Moreover, multiple bottle bodies can be filled at one time by overlapping multiple channels of the pump head, greatly improving efficiency and saving time, It completely exceeded the customer’s expectations.
3.Prevent cross contamination and residue of biological waste liquid
The biopharmaceutical industry has strict GMP standards, and the cleanliness of production equipment is even more important. The chassis of the Lead Fluid WT600F distributed intelligent peristaltic pump body is made of stainless steel, which is easy to clean and complies with GMP requirements. During fluid transmission, the fluid only contacts the inner wall of the hose, and the flow path does not need valves and seals, which can avoid the residue of biological waste liquid in the liquid path and ensure the stability and controllability of the finished product quality. The replacement of hose is extremely simple, which is an ideal choice for clean liquid transmission.
4.It can transport viscous liquid with Lead FluidYT25 pump head
As we all know, the higher the liquid concentration and viscosity, the lower the transmission accuracy and flow. The Lead Fluid YT25 pump head recommended by the Lead Fluid team for use with customers can transmit viscous liquid, and can provide greater suction head, head or outlet pressure, which is fully qualified for the production demand of terbinafine hydrochloride this time. It does not need manual adjustment and is easy to operate.
Lead Fluid WT600F distributed intelligent peristaltic pump meets customer requirements through accurate pumping technology and high-quality peristaltic tube materials, providing customers with efficient and low-risk liquid treatment solutions.
This is a very happy cooperation. The Lead Fluid WT600F distributed intelligent peristaltic pump has met our production needs and greatly improved the production efficiency. At the same time, the product performance has surprised us, the maintenance cost is low, and our service response is also very timely, which can quickly solve the problems encountered in the actual production operation. Lead Fluid is very trustworthy, and we look forward to more cooperation in the future!